Custom Printed Boxes can be an extensive topic, and choosing the right kind of printing might be confusing for those who do not know the methods and know about its cons and pons. When you ask any manufactures about the quote, most of you are limited to the printing tech that operators have a way to. However, your decision should not depend only on it. For instance, manufacturers never offer you the option of digital printing if they do not have it. So it is necessary to study in detail about each of the possibilities. Since the cardboard boxes are flat and right, multiple options are available on the market, unlike flexible package material. There are primarily five types of printing technology used for the packaging, but which one is best for your company? Let us find out.

Offset or Lithography

Lithography is best for modern-day printing jobs in bulk. For lithography, the company uses printing plates. For printing, these plates are press and then linked into a paper. Today instead of conventional plates, manufacturers use rollers. The negative images present on the rollers. It is created by exposing to the ultra-violet rays emulsion. You can see this type of printing on labels also on cartons. This technology offers you top-quality retail box printing. Food packaging, electronic products, and cosmetic boxes make full use of this current technology.

The quality lithography offer is very high and unmatchable. For this tec, you can use more than three colors. Commonly for custom printed packaging, the uses only two or one colors; you can also use select locating after printing. It offers the articles boxes high-quality appearances. This coat can be best to give the boxes a high gloss or matte touch look. Do you know lithography also gives smooth shades gradients and effect where marketing is not apparent? Everything comes with a drawback. The significant issues with this technology are the lead time and cost. It is best to order the printing in bulk to deal with the financial problems; one more thing this type of print only possible on the flat surfaces. High-end cosmetic brands always opt for lithographic technology for the printing; it gives their item the high-end appearance.

Flexography for Custom Printed Boxes

You must have seen many stand-up pouches with beautiful printing. It is the flexography tech that makes them attractive. But manufacturers also use these types of printing for cardboard boxes. The process of printing is similar to Lithography. But in flexography, it uses the light-sensitive polymer instead of plates or rollers. Here a 3D projection is made, which is mounted on the roller to calligraphy a graphic. In this technology, the cost is considerably less than lithography. The price of tools is also less. Here you all have to make the plate. This printing technique has a fast turnaround time and best for both oil and water-based inks. On the bases of quality, lithographic deliver more high-end printing box as compare to flexography. You cannot use this method for printing quality images. However, while printing gradient or soft colors, it has noticeable branding. So, with the flexography four-color approach is much tricky or near to impossible.

Inkjet or Digital Printing

You must have heard a lot about inkjet or digital printing. This type of printing is best for small projects. For paper items, manufacturers use inkjet printing. Films, labels for flexible packages, corrugated boxes, paper cartons, and digital printing go with them. Even package prototypes use inkjet printing. This type or printing is accessible because it has zero tool costs. For this professional setup is needed. All you need is choose the design to go to the printing companies, and execute it on the box. Sometimes you do not need printed boxes in bulk but require that this inkjet's high-end result is the best option. This tech also has fast turnaround times, and with the right setting, you can achieve quality compare to the lithographic tec. For bulk projects, inkjet printing is not convenient. It is because this process needs a lot of time to make one single sheet. It also needs color calibrations. Digital printing tech does not have any projections, such as lithographic printing. It also does not use metallic ink as the cost per unit is considerably high.

Rotogravure

Stand-up pouches usually have rotogravure printing. For this, these folding cartons are best. This process consists of the engraved cylinders to transfer ink to a substrate. They press the engraves cylinder to the film or paper onto a gravure cylinder (covered with ink). It is not a standard method, but manufacturers are using it. It can offer high-quality prints with 4 color methods and also add PMS shades. This type of printing has a long-lasting image.

Screen or Silkscreen

This method is best for using promotional items, folding cartons, and labels. It is the one f the best choice for the customized printed box when making the package independently. It includes shirts, custom-made mugs, bottles, and caps. Its tools cost is also pocket-friendly and doesn't require any flat surfaces.

Choose the Right One

Which one is best for you to depend upon the cost and your requirements? If you are looking for some high-quality with accurate colors, then you must consider flexography then lithography. If you don't want custom printed boxes in bulk, then go for the digital printing. You do not want to compromise on the color, and then nothing is better than Rotogravure. The silkscreen is best if you are looking for low volume and cost projects.

Packaging has become one of our basic needs. Whether you want to wrap a product, send a subscription, or deliver a shipment, it's not possible without designing an appropriate packaging. It plays an important role, especially in the retail sector. Product packaging not only protects the items but also gives a sense of branding and creativity. It highlights your products by giving them an attractive display. So whether you are new in the custom printed & packaging sector or working in it for years, there are some of the interesting facts you might be surprised to know. Here we are highlighting some of them:

• Packaging plays Many Roles:

Packaging protects the products. Whether it's customized cardboard boxes, corrugated shipping boxes wholesale, or any other type of packaging material, the main purpose is to provide maximum protection to the items inside. Packaging has uplifted the food sector. Now the manufacturers can preserve their edible more effectively than ever. Even restaurant to go boxes and takeaway packaging is designed more practically to keep the food fresh and warm for hours. It also explains various aspects of the products by highlight useful information like ingredients, expiry, and directions to use, etc. Your custom design product boxes provide an eye-catchy display and highlight your brand on the retail shelves. You may customize them according to your branding requirements. This marketing boxes packaging helps in providing an interesting unboxing experience and increasing your customer base. 

There is No Perfect Packaging Material:

There is no such packaging material that is perfect for all types of products and different applications. Each product has its packaging requirements. Often a combination of materials is used to address this need. The box manufacturers Chicago has experimented with a variety of materials to design the best packaging. Cardboard is considered the most versatile material industry-wide. It is used to design custom small boxes for an array of products like food, pharmaceuticals, cosmetics, apparel, machinery, households, and much more. Carton boxes are recently being started using to preserve beverages and other liquid products. However, plastic is still a popular packaging format. It is used as PET bottles, containers, disposable plastic bags, and lamination films. 

• Packaging Does Not Take a Lot of Energy:

Some people think that the packaging industry wastes a lot of energy, but this is not true. Producing product packaging requires ten times less energy than producing a product itself. The choice of cardboard packaging boxes wholesale is even more beneficial. Their production process is simple and does not require extensive labor and machinery. Moreover, if you go for recycling rather than making it from scratch, you can save a huge amount of resources. 

• Paper Packaging has stood the Test of Time:

It would be really interesting to know that paper packaging is more than 100 years ago. It stood the test of time and gained such an acceptance worldwide. Packaging cardboard boxes have a long history. They were invented accidentally in a factory of New York in the 1800s where an employee mistakenly cut the paper bags instead of creasing them. The owner Robert Gair through of doing sometime creative with them and designed a folding box template. However, the first commercial cardboard custom printed box was introduced a few years later by Sir Malcolm Thornhill in England. Their mass production started when the famous Kellogg Company started using them for their cereals. By the 19th century, wooden crates were completely been replaced by customized shipping boxes made up of cardboard.

• Packaging Sector will reach $14 Billion by the end of 2022:

The packaging industry has a large potential with limitless growth opportunities. According to Research and Markets analysis, the packaging sector will have the worth of USD 14.64 billion by 2022. The annual growth rate recorded is 12% in 2017. The main reason for such an unexpected increase in demand for packaging is their increased demand in both developed and developing countries.

• Packaging companies are trying to Reduce Environmental Impact:

Packaging companies never stop innovating and trying to reduce their environmental impact. For example, they do this by using environmentally friendly material in their packaging supplies, as far as possible. A customer shops for a product, not the packaging. But by choosing a brand which uses eco-friendly custom size box, customers can feel playing their part in the initiative. This not only saves your planet but proves good for your pocket. Recycling helps to reduce the environmental impact to a significant extent. It leads to a reduction in cost and saving of resources. Recycling one ton of cardboard can save 4000 kilowatts of energy, 46 gallons of oil, almost 7000 gallons of water, and 9 cubic yards of landfill space.

Packing has become a basic need for all types of products regardless of their shapes, sizes, and prices. It is because most of the items are transported from one place to the other by the companies as well as by the buyers themselves. Apart from that, it is also the need of the hour to apply such techniques due to which objects become more pleasing and acceptable for the customers. Both these aspects of safety and loveliness can be guaranteed with the help of custom packaging boxes. These personalized containers are specifically manufactured after considering the types of items that are going to be packed inside them. They are typically prepared with the help of modern and high tech technologies due to which any distinctive and creative style can be applied to them to make the products look lovelier than ever. In this way, the coverings enable the business communities to earn considerable revenue and improving the graph of sales.

Successful branding via packaging:

Any company or organization is known by the way in which it packs and presents its items in the crowd. If the quality of containers is not up to the mark, then it will not be possible for brands to create a constructive image in the crowd. The package boxes are supposed to perform two vital functions. The first is to ensure the safety and security of objects by using strong and sturdy material and molding them in the safest possible style. The second and equally important function of these cartons is to enhance the display value or shelf value of stuff by application of worth seeing styles and attractive colors. But these product packaging boxes can also be employed as an extremely effective tool for the successful branding of the organization. This purpose can be accomplished in a number of ways, as described below.

Create a Story:

It can easily be understood that no brand or organization can reach the heights of success overnight; rather, it has to follow a systematic strategy to gain the loyalty of customers. One of the best ways in which a positive image of the organization can be established among the masses is by creating a story. This can be done by writing all the ups and downs faced by the brand over a period of time and the strategies adopted by it to overcome difficulties in the long journey. This whole story can be printed in an extremely interesting and fascinating way on the custom box packaging. It might not be possible to write the whole story, but a few catchy lines can be printed, and the link of websites can be provided that can be visited by consumers at any convenient time. In this way, the reputation of the company will reach the next level.

Give a Persona:

Every region is associated with a number of personalities that are followed and highly respected among the masses. When the brand or organization producing products is associated with such celebrities, then their qualities, features, and heroic character are also attached to the company. This sort of persona can be given to the containers by printing pictures or famous quotations with the help of modern and high tech technologies. These types of coverings can be obtained from a number of packaging box manufacturers available in the market.

Consider it as a long term Investment:

It has been observed that most companies consider packing as a short term financial loss, and thus, they do not pay due attention to this important aspect. But the reality is that these coverings are a long term investment that is going to be paid off in the near future because a large number of people will get themselves associated with the brand by considering the way in which products are presented. There are a number of inspirational and imaginable box packaging ideas that can be realized easily. They can be manufactured in the form of window containers, gable encasements, slide cover cases, and many other attractive designs. In this way, the brand will become the favorite choice of a large number of customers.

Consistent Designs:

The trade of retail goods has been diversified to such a large extent that business communities need wholesale product packaging to pack and present different types of products. These coverings can be made extremely safe and secure for storage as well as for transportation with the help of auto lock boxes. But one thing must be kept in mind to ensure successful branding, i.e., the designs must be consistent. For example, Apple is one of the largest growing organizations all across the globe. The products of this company are packed in simple white containers with the addition of sleeves. The only design on these coverings is the distinctive logo of the brand. Similarly, all other organizations are also recognized by the type of coverings, and that is why these designs must be kept consistent so that consumers might be able to recognize the brand readily.

Create a Socially Responsible Image:

Another technique of successful branding is to create a socially responsible image of the company by using such custom made boxes for products that are friendly to the surroundings. These ecofriendly containers can be obtained from a number of custom packaging companies. In this way, the success and promotion of the brand are ensured.